<Ergonomics>                                               <Resume>


Human Factors engineering is the application of knowledge about human capacity, expectation, and limitation, applied to  the efficient  use of the physical environment  without injury or property loss. Our English friends call this ergonomics.


Design predictability  requires that one positively manipulate warnings, light, heat, sound, hearing,  instructions, vision, slip resistance, fatigue, emotional response to color, known cognitive capacity and expectations, in a manner that will be in harmony and honor physical differences and limitations.

Ergonomic Stressors are conditions which subject the human subject to conditions in which they will eventually be harmed with or without a provoking incident..


On Fixed Ladder Installations

The textured surface in the center of a rung should be  8 inches on a sixteen inch rung. There must be four inches minimum at each end for the hand to hold a smooth round surface.  The center  should be smooth but textured. The quality of the abrasion is critical. .If the surface is too rough or falls into unreasonable patterns cotton gloves may stick on it and disrupt the climbing sequence causing a loss of balance at 15-20 ft height.. A texture  of  20U-m is usually adequate.. 


Ignores NIOSH lifting Guidelines

Most of us don't know that railroad workers do not have workers compensation as a protection when they are hurt on the job. In most cases, railroad workers are not entitled to workers compensation or OSHA protection. A worker must prove employer negligence to recover losses.

  • Lifting Task ( 450 pounds) excessive 

  • Lifting from below knees

  • Unstable footing

  • Heat exposure

 

Cumulative Trauma Disorders A large percentage of industrial accidents cannot be traced to a single event at a single moment. After stressing the body in an improper way for an extended period, the weakest part just breaks.


 

 

Ignores Principals of Fire Protection

Accepted fire protection and warning principals were not on the top of the design list here. The $1,600,000 dollar Ferreti yacht had more than one hundred warning and monitoring devices. But designers failed to include separate attenuators for heat, smoke, and high water. The Halon system was not monitored.  In the presence of fire or massive intrusion of water, boaters are helpless. Here, they could not differentiate similar alarms or understand audible alarms while seated at the alarm panel. . In the incident, thee alarms sounded without visual interpretation.  When the alarm sounded the owners just turned on bilge and began to hunt for the problem. It took about ten minutes for the yacht to sink in 1000 feet of water.  Owners, who were experienced seamen, escaped alive, and angry.

"Keep it Simple Stupid": A profound American contribution to engineering.


 

Ignored Life Safety and ADA Codes

When the municipal auditorium painted the steps at an outdoor theater they were trying to eliminate a recognized hazard.  But when the footlights were turned off, the pedestrian was left blind to hazards as they entered the arena.

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Tristan's Decent to Hell

This simple flight of stairs doesn't begin to qualify as the world's worst. It is just average. It is hard to know what the builders thought they were doing. This is their showplace.  A. Stairs too steep, pedestrian can't properly access leading edge of step, especially with two lights that only light the landing and sixth step. B. The handrail is worthless. Its too high and displaced horizontally. Stain marks on rail show that pedestrians panic and grab the handrail on the third step, but must release it to continue. C. Steps in the middle sit in complete darkness and are dirty.  D. The surface has decayed and been improperly repaired-then repaired again.. E. leading edge missing at critical points, the concrete itself was not properly cured.

 


Articulated Ladder User Hostile  

The manufacturer says that most accidents happen because the user doesn't lock one of the hinges.  Da!  The two hundred and fifty word sticker on this ladder doesn't help. There are 107 ways to set up this articulated ladder incorrectly at any one time, and one (perhaps) that is correct.  The six hinges with three locking positions can not be viewed by  standing in any one place. The color guide shown in  the instruction diagrams doesn't exist.  In order to see if the legs are locked, one must view each hinge separately, but even that is confusing.  At first, the position of the activating lever seems to indicate a locked hinge, but no,  sometimes locked is to one side, sometimes the other.  Its mind boggling.  This product demands too much of the user.


Predictable Accidents

Every year a customers will be hit by cars across the front of convenience stores. Should the entry of a convenience store be protected from motor vehicle intrusion? That depends Is intrusion something one would predict? Lets see, risk factors. 1. best spots service 600 cars per day  2. Convenience store serves a wide range old, young,, sober, drunk, 3. no traffic control in parking lot. 4. head in parking 5. no landing as required by ADA   6. at peak hours, more than twenty cars are backed up waiting to park. 7. Parking serves bicycles and simi trucks. Not one or two, but three way traffic.

Link


Nice Work WD

When customers squeeze the melons, profits go up. So too do accidents. Predictable spillage becomes a slip hazard. Intelligent design removes or reduces ergonomic stressors and minimizes risk to customers. Round objects are displayed on a flat surface. Abrasive tile provides increased slip resistance. Throw rugs absorb liquids in high risk areas.

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Task Blindness

Task blindness exist any time the physical demands of a task keep a person from seeing something upon which successful completion of the task depends. For example, the scale of the slip meter is a protractor located on the right side. Adjusting for parallax, one aligns a needle with a legend. In order to read a Protractor/needle device, the dominant eye of the user has to be on the same level with the needle and square to the plane of the protractor. Meanwhile, the other eye watches the air gauge and at the same time determines if a movement is a slip or just the suggestion of a slip.

With the left hand, the operator operates the mast. With his right hand, he operates the angle wheel with a knob, pushes the trigger button and holds a level in place. The level is a recent addition. Users discovered the device is not "Independent of Gravity".  The third hand keeps the meter from falling into the Atlantic ocean. If you look carefully at the photo, you will see that there is no way the operator could ever read the scale while operating the machine.  Not every tool can be used in every situation.


The Handicapped Corral

A western fiesta offers one hundred eighty handicapped parking places in one spot on the side of a hill. The surface is covered with pot holes. One sign marks the area and it has been hit by cars many times.  In some cases, the nearest parking place is four hundred feet from the entry gate. This area is called "Preferred"  parking.

In most cases, dangerous facilities are not the result of malice but of ignorance. If designers at this fiesta had understood the nature and limitations of its users, this dehumanizing  parking lot would not have been built.     

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Price Saving Genius

Would you believe that a major brand cat food manufacturer saves $ .002 per item by using a steel can with zip open lid as opposed to an aluminum can of the same design.  The steel can requires 13 pounds of force to open, the aluminum can only six. The Consumer Product Safety Commission knows about complaints from those who have been cut trying to open this thing but simple cuts fall within their threshold of inaction. The product manufacturer's records show a history of nine thousand complaints from people who have been cut opening the steel can. You see, no problem!

Department of Defense Human Factors Lab limits single finger opening force for men at eight pounds and four pounds for women.


A Hop, Skip, and Fall

 

A five year old girl visiting Wally World played on a step in the darkening hours of the evening. As she jumped, hopped, and played, her foot became stuck in a cavity between the riser of a decorative step and the ground. Momentum carrier her forward. The fall resulted in a brain injury and a lifetime of complications.. Rare, not really. Foot trap accidents are less common now that display counters have systematically removed them. You must eliminate spots where a foot can be trapped by an inadvertent misstep in general practice. 

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Logical Error

Intuition can be dangerous.  Twelve point sockets round the surface of a bolt when used with power tools.  They destroy the projections both in the socket and on the project, a real bummer.  Standard six point sockets do not strip themselves, but often explode.  Only the designated impact sockets with stronger internal walls are safe in all three situations. Unfortunately, none of these sockets come with instructions.  Its a game of socket roulette.


 

Safety Shoes v. Safe Shoes

When Bill walked, his feet did unusual things. His work boots were heavy and too large.  His step started on the inside of the heel and then almost instantly flopped to the outside. This lateral weight shift was so pronounced, each shoe became distorted by two inches. The stiffness of the insole would then launch his weight toward the toe and then the sequence would begin with the other foot.  In order to make this unusual cadence work, Bill would leave the top lace open and the next one loose. It was no wonder that when he encountered a simple drain in the walkway, he fell and broke his hip.


link  www.safety-engineer.com